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Surface Grinding Machine in India

Surface Grinding Machine in India | Hydraulic & CNC Surface Grinder | Berlin Machine

Berlin Machine | Pune, India

Surface Grinding Machine
in India

Hydraulic surface grinders, column-moving grinders, and double column surface grinders. Built for tool rooms, die shops, and production units that need flat, accurate surfaces every time.

✓ 5000+ Installations Across India
✓ 20+ Years Industrial Presence
✓ Based in Pune, Maharashtra
✓ Installation & After-Sales Support

What We Supply

Precision Surface Grinding Machines for Indian Manufacturing

Surface grinding is the last word in flatness. When a mold base, press tool, or fixture needs to sit perfectly flat and hold tolerance, the surface grinder does the work.

Berlin Machine supplies hydraulic surface grinding machines built for consistent, vibration-free cutting. From single-shift tool rooms to multi-shift production floors, our grinders are engineered for daily use in demanding Indian shop-floor conditions.

All machines come with installation, operator training, and responsive after-sales service.

Quick Specifications at a Glance

Table Size 200×450 mm to 1500×3000 mm
Max Grinding Height Up to 600 mm
Spindle Power 1 kW to 35 kW
Accuracy 0.002 mm vertical feed increment
Drive Type Hydraulic
Magnetic Chuck Permanent Magnetic

Product Range

Surface Grinding Machine Models

Three proven configurations for different shop-floor requirements. From compact tool room grinders to heavy-duty double column machines for large molds.

Model FH 40×80

Hydraulic Surface Grinding Machine

Ideal for tool rooms & production floors

Bed-movement hydraulic surface grinder with automatic table traverse. The V-flat guide way system with Turcite-B lining ensures vibration damping and long-term accuracy. Suitable for hardened steel, tool steel, and die components.

Table Size

400×800 mm

Spindle Motor

4 kW / 5 HP

Accuracy

0.005 mm / 300 mm

Model FH Column-Moving

Hydraulic Column-Moving Surface Grinder

For large workpiece grinding

Column-moving design allows the table to remain stationary while the column traverses across the workpiece. The three-axis independent operation ensures no overhang of table during grinding. MEEHANITE grade casting with auto-centralized lubrication for long machine life.

Table Size

400×800 mm

Vertical Feed

0.002 mm increment

Spindle Power

5 HP

Heavy Duty

Double Column Surface Grinding Machine

For large molds & heavy components

Double-column design for maximum rigidity and superior stability on large workpieces. Y and Z axes driven by servo motors via LM guides and ball screws for high accuracy. Handles tables up to 1500×3000 mm with workpiece loads up to 3000 kg. Ideal for large mold manufacturers and heavy-duty production units.

Table Size

1500×3000 mm

Max Load

3000 kg

Spindle Power

25–35 kW

Why It Works

Key Features of Berlin Machine Surface Grinders

Vibration-Free Hydraulic Table

Advanced hydraulic system with an independent oil tank. Directional valve control minimises table vibrations, giving smoother grinding and better surface finish consistency.

0.002 mm Vertical Feed Increment

Precision trapezoidal lead screw with AC induction motor spindle drive. Fine vertical feed ensures consistent material removal without over-grinding or surface burn.

MEEHANITE Grade Castings

Main castings use stress-relieved MEEHANITE grade grey iron. Aged naturally for structural stability. This gives the machine rigidity to hold precision across years of production use.

Turcite-B Coated Guide Ways

Table guide ways are hand-scraped and coated with Turcite-B for higher wear resistance and vibration damping. Long-term accuracy is maintained even after heavy daily usage.

Permanent Magnetic Chuck

Strong permanent magnetic chuck secures workpieces firmly without clamps. Minimises setup time, reduces vibration during grinding, and ensures accurate positioning of the workpiece.

Auto Centralized Lubrication

Centralized automatic lubrication system covers all guide ways and moving parts. Reduces manual maintenance time and extends machine service life significantly.

Technical Data

Hydraulic Surface Grinder Specifications (FH 40×80)

Parameter Specification
Table Size (W×L) 400 × 800 mm
Max. Longitudinal Travel 830 mm
Cross Travel 420 mm
Max. Distance Spindle Centre to Table 500 mm
Table Longitudinal Speed 7–16 m/min
Table Transverse Auto Feed 0.1–8 mm/min
Wheelhead Handwheel Feed 0.01 mm/div
Grinding Wheel Speed 50 Hz: 1450 RPM / 60 Hz: 1750 RPM
Grinding Wheel Size 350 × 40 × 127 mm
Work Accuracy (Parallelism) 0.005 mm / 300 mm
Spindle Motor 4 kW
Hydraulic Motor 2.2 kW
Total Rated Power 7 kW
Max. Table Loading (with chuck) 200 kg
Gross Weight 2750 kg

For column-moving and double column specifications, contact us directly.

Where It’s Used

Applications of Surface Grinding Machines

Surface grinding is a finishing operation. It doesn’t remove bulk material. It takes a workpiece that is close to final size and brings it to exact dimension with a flat, smooth surface. That’s why it’s critical in tool rooms, die shops, and precision manufacturing.

01

Tool & Die Manufacturing

Press tools, stamping dies, injection mold bases, and jig plates. Surface grinding brings the mating surfaces to tight flatness so assemblies fit accurately.

02

Automotive Components

Engine parts, brake plates, valve bodies, and transmission components where precise flat surfaces affect assembly fit and function.

03

Hardened Steel & Tool Steel Parts

After heat treatment, conventional machining is difficult. Surface grinding handles hardened H13, D2, and M2 tool steels with ease.

04

Precision Fixtures & Gauges

Inspection fixtures, gauges, and precision plates that require very tight parallelism and flatness across the full surface area.

05

Machine Repair & Refurbishment

Worn machine beds, slideways, and bearing surfaces can be restored to accuracy using a surface grinder rather than replacing the entire component.

Also from Berlin Machine

Need EDM Machining Alongside Surface Grinding?

Many tool rooms run both surface grinders and EDM machines side by side. Berlin Machine also supplies a full range of CNC Wire Cut EDM and Spark EDM machines for complete tool room setups.

Talk to Our Team

Why Us

Why Tool Rooms Across India Choose Berlin Machine

We’re not just a machine supplier. We’re a long-term partner. Here’s what that means in practice.

20+

Years of Presence

Founded in 2005, we understand Indian manufacturing conditions. Our machines are built to handle them.

5000+

Installations

Across tool rooms, automotive suppliers, and precision engineering units throughout India.

Pune

Headquarters

Based in Maharashtra’s industrial corridor. Faster delivery, easier service coordination across western India.

✓

After-Sales Service

Installation, commissioning, operator training, and responsive technical support when you need it.

Common Questions

Frequently Asked Questions

What is a surface grinding machine used for? +

A surface grinding machine is used to produce flat, smooth, and dimensionally accurate surfaces on metal workpieces. It is a finishing operation used after milling, turning, or heat treatment. Common applications include mold bases, press tools, jigs, fixtures, and precision plates in tool rooms, automotive, and industrial manufacturing.

What is the difference between a hydraulic and a manual surface grinder? +

A hydraulic surface grinder uses a hydraulic system to power the table movement automatically. This gives smoother, more consistent grinding with better surface finish, especially for production work. A manual grinder requires the operator to traverse the table by hand, making it slower and more dependent on operator skill. For any serious tool room or production environment in India, a hydraulic surface grinder is the practical choice.

What materials can be ground on a surface grinding machine? +

Surface grinding machines handle hardened steel, mild steel, tool steel (D2, H13, M2), cast iron, and stainless steel. They are particularly effective on workpieces that have been heat-treated and are too hard for conventional milling. Certain non-ferrous metals can also be ground with the correct abrasive wheel selection.

What accuracy does a precision surface grinding machine achieve? +

A well-maintained hydraulic surface grinder can achieve parallelism of 0.005 mm over 300 mm of table length. The vertical feed increment on our machines is 0.002 mm, giving fine control over final stock removal. Surface finish achievable depends on wheel selection and dressing, but 0.8 Ra is typical for production grinding, with finer finishes possible with proper setup.

Does Berlin Machine provide installation and after-sales support for surface grinding machines? +

Yes. Berlin Machine provides installation, commissioning, and operator training for all machines supplied. Our technical team is based in Pune with service support across India. After-sales response is a priority for us because a machine that’s down costs your production. Contact us to discuss service coverage for your location.

Get in Touch

Looking for a Surface Grinding Machine in India?

Tell us your workpiece size, material, and production volume. Our team will help you select the right surface grinder for your shop floor.

Berlin Machineries Pvt. Ltd. | Nashik Highway, Chimbali, Alandi, Pune – 412105