CNC Wire Cut EDM Machine Manufacturer in India
Berlin Machineries is a leading CNC Wire Cut EDM Machine Manufacturer in India, delivering high-precision solutions for modern precision manufacturing industries. As an experienced EDM machine manufacturer, we design and build advanced CNC EDM machines and Wire EDM machines engineered for stable cutting, smooth surface finish and long-term performance. Our machines are developed for tool rooms, automotive, aerospace and precision engineering units that require consistent accuracy and reliable machining results in demanding production environments.
High-Precision CNC Wire Cut EDM Machine for Industrial Applications
The Premium Servo Series CNC wire cut EDM machine is designed to deliver stable cutting, high accuracy, and smooth surface finish, even during long machining hours. Unlike conventional wire cutting machines, this EDM machine cuts without direct contact, which reduces stress on the workpiece.
This makes it suitable for complex shapes, sharp internal corners, and hardened materials that are difficult to machine using traditional methods.
CNC Wire Cut EDM Machine Specifications
Below are the detailed CNC wire cut EDM machine specifications for the Premium Servo Series, designed to meet the requirements of high-precision manufacturing applications across tool rooms, automotive, aerospace, and medical industries.
These CNC wire cut EDM machine specifications allow manufacturers to compare models based on table size, cutting capacity, accuracy, surface finish, and production requirements.
Premium Servo Series
STANDARD ACCESSORIES
- CNC Multicut Controller ( easy autocad integrated)
- High-Performance Servo Motors
- Dielectric System with Filtration Unit
- Ceramic Wire Guide
- Wire alignment tool
- Clamping tool
- 2 Axis ORO, Gel, Molly Wire
- Automatic Lubrication system
- Toolbox
- Operation Manual
OPTIONAL ACCESSORIES
- Magnetic filter
- 4th Axis Rotary Table
- Taper Cutting Attachment
- Dielectric Double filter Tank
- Power Back-Up System (UPS)
Product Details:
Model |
PS-7745 |
PS-7745S |
PS-7755S |
|
Table size (mm) |
710*480 |
810*570 |
950*650 |
|
Table travel (XxY) (mm) |
400*300 |
500*400 |
600*500 |
|
Max Z axis travel (mm) |
400 |
450 |
500 |
|
Max. workpiece weight (kg) |
400 |
600 |
800 |
|
Max. cutting angle (Optional) |
±3°,(15°) |
±3°,(15° ,30°) |
±3°,(15°, 30°, 45°) |
|
Cutting Accuracy |
Cr 12 H 40mm 10mm/10mm (square) 0.015-0.020mm |
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Wire Moving Speed (m/S) |
11 |
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Cutting speed (mm’/min) |
Standard:12O-14O, max. cutting speed: 160-180 |
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Power |
Single phase, 220V/50Hz / Three phase, 415V/50Hz, (2.0kw) |
|||
Best Finish (Ra) |
Single Cutting < 2.5 Multi Cutting < 1.5 |
|||
Wire Diameter (mm) |
(Ø 0.12 – 0.25) |
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Dimension L*W*H(mm) |
1400*1100*1600 |
1600*1200*1700 |
1900*1500*1800 |
|
Key Advantages of Premium Servo CNC Wire Cut EDM Machine
- High Cutting Accuracy (0.015–0.020 mm): Ensures precise mating parts, reduced rework, and consistent quality.
- Multi-Cut Surface Finish (Ra < 1.5): Ideal for molds and dies requiring smooth finishes without secondary polishing.
- High Wire Speed & Servo Control: Delivers stable cutting even during long machining cycles.
- Wide Wire Diameter Range (Ø 0.12 – 0.25 mm): Enables both fine detail cutting and faster rough machining.
Who Should Use This CNC Wire Cut EDM Machine?
This CNC wire cut EDM machine is designed for manufacturers who require high accuracy, repeatable results, and stable cutting performance.
It is ideal for:
Tool rooms producing precision tools, dies, and press components
Mold and die manufacturers working with complex profiles and tight tolerances
Aerospace and automotive suppliers machining hardened and high-strength materials
Precision engineering units handling intricate parts and critical dimensions
If your work demands consistent accuracy, smooth surface finish, and reliable performance in hardened materials, this CNC wire cut EDM machine is a practical fit for your operations.
What Is EDM Wire Cut Used For?
EDM wire cut is used for high-precision cutting of electrically conductive materials where conventional machining methods fail. A CNC wire cut EDM machine uses a thin electrically charged wire to cut complex shapes with extreme accuracy, making it ideal for intricate profiles, sharp corners, and tight tolerances.
Wire cut EDM is commonly used when materials are too hard, heat-treated, or delicate for traditional milling or turning operations.
Precision Manufacturing with Berlin Machineries: The Future of CNC EDM Technology
In the dynamic world of manufacturing, precision and efficiency are not just buzzwords—they are essential for success. Berlin Machineries stands at the forefront of this revolution, offering state-of-the-art CNC EDM wire cut machines and CNC wire cut EDM machines that combine cutting-edge technology with unparalleled precision. Whether you are in the aerospace, automotive, or medical device industry, Berlin Machineries has the solutions you need to stay ahead.
Precision at Its Finest
Berlin Machineries’ CNC EDM wire cut machines are designed to deliver the highest levels of precision. These machines utilize electrical discharges to erode material, allowing for intricate cuts and designs with tolerances as tight as a few micrometers. This level of accuracy is crucial for industries where even the slightest deviation can have significant consequences. For example, in the aerospace industry, Berlin Machineries’ CNC wire cut EDM machines are used to manufacture turbine blades and engine components that require high precision and durability.
Versatility in Applications
The versatility of Berlin Machineries’ CNC EDM wire cut machines is unmatched. From creating intricate molds and dies to producing high-precision components, these machines can handle a wide range of tasks. In the automotive sector, Berlin Machineries’ CNC wire cut EDM machines are employed to create molds for injection molding and to produce critical engine parts. The medical industry benefits from the ability to create small, intricate components for medical devices, ensuring high quality and reliability.
Applications of CNC Wire Cut EDM Machine
CNC wire cut EDM machines are widely used across industries that demand precision, repeatability, and superior surface finish.
- Tool & die manufacturing (press tools, stamping dies, injection molds)
- Automotive molds and precision components
- Aerospace parts such as turbine blades and engine components
- Medical devices and surgical instruments
- Precision engineering and R&D components
- Cutting hardened steel, Cr12, H13, carbide, and exotic alloys
These features make the Premium Servo Series suitable for both prototype development and production environments.
Enhanced Efficiency and Productivity
Berlin Machineries’ CNC EDM wire cut machines are not only precise but also highly efficient. The automated nature of these machines allows for consistent production without the need for constant human intervention. This results in reduced production time and increased productivity. Additionally, the use of electrical discharges minimizes tool wear, reducing maintenance costs and downtime. The combination of precision, efficiency, and reduced maintenance makes Berlin Machineries’ CNC wire cut EDM machines a cost-effective solution for many manufacturing processes.
Environmental and Safety Considerations
Berlin Machineries is committed to sustainability and safety. The CNC EDM wire cut machine process generates minimal waste material compared to traditional machining methods, contributing to a more sustainable manufacturing process. Moreover, the machines operate in a controlled environment, reducing the risk of accidents and ensuring a safer workplace for operators.
Why Berlin Machineries is a Trusted EDM Machine Manufacturer in India
Founded in 2005 and headquartered in Pune, Maharashtra, Berlin Machineries has built a strong reputation as a reliable EDM machine manufacturer in India. With years of hands-on EDM machine manufacturing expertise, we design and produce advanced CNC EDM machines and high-precision Wire EDM machines tailored for real shop-floor conditions.
Our focus is not just on machine assembly, but on engineering stable performance, accurate cutting and long service life. Each CNC Wire Cut EDM Machine is developed with practical manufacturing requirements in mind, ensuring consistent results across tool rooms, mold manufacturers and industrial production units.
From precision components to hardened materials, Berlin Machineries supports manufacturers across India with dependable EDM solutions, responsive technical support and long-term service commitment.
Wire Cut EDM vs Conventional Machining
Conventional machining uses physical cutting tools that apply force on the material. This can cause tool wear and makes it difficult to machine hardened metals.
In contrast, wire cut EDM machines remove material using electrical discharges. There is no cutting pressure, which allows higher accuracy, better surface finish, and easy machining of hard or heat-treated materials. Wire cut EDM is best suited for parts that require tight tolerances and complex profiles.
Choosing the Right CNC EDM Machine
When selecting a CNC EDM wire cut machine, it is essential to consider several factors to ensure it meets your specific needs. The type of material you will be working with, the complexity of the parts you need to produce, and the required precision levels are all critical considerations. Additionally, the machine’s brand reputation, customer support, and after-sales service should be taken into account. Berlin Machineries offers a range of CNC wire cut EDM machines, including the FDK Series, FZT Series, and FQT Series, each designed to meet different manufacturing needs.
Key Points to Consider
- High Precision: Berlin Machineries’ CNC EDM wire cut machines offer unparalleled precision, with tolerances as tight as a few micrometers.
- Versatility: These machines can handle a wide range of applications, from intricate molds to high-precision components.
- Efficiency: Automated production reduces downtime and maintenance costs, enhancing overall productivity.
- Sustainability: The CNC wire cut EDM machine process generates minimal waste, contributing to a more sustainable manufacturing process.
- Safety: Controlled operation environments ensure a safer workplace for operators.
- Brand Reputation: Berlin Machineries is known for its high-quality machines and excellent customer support.
Why Choose Berlin Machineries CNC Wire Cut EDM Machines?
Berlin Machineries is a proven CNC wire cut EDM machine manufacturer in India, supplying reliable machines to tool rooms and manufacturing units. The Premium Servo Series is built with a strong servo wire cut EDM machine design to ensure stable cutting and consistent results.
With a focus on precision, durability, and long-term performance, these machines support both development and production needs. Backed by responsive after-sales service and technical support, Berlin Machineries machines are trusted by tool rooms and manufacturers across India.
Berlin Machineries’ CNC EDM wire cut machines and CNC wire cut EDM machines are transforming the manufacturing landscape. Their ability to deliver high precision, versatility, and efficiency makes them an invaluable asset for various industries. As technology continues to advance, Berlin Machineries will undoubtedly play an even more significant role in shaping the future of manufacturing. By investing in these advanced tools, businesses can enhance their production capabilities, improve product quality, and stay competitive in the global market
FAQs
A CNC wire cut EDM machine is a high-precision machining tool that uses electrical discharges to cut conductive materials. It is widely used in industries like aerospace, automotive, medical, and tool & die manufacturing for producing intricate and accurate components.
This machine works by passing a thin wire electrode through the material while generating controlled sparks. The sparks erode the material along the programmed path, allowing for complex shapes, fine tolerances, and smooth finishes without applying mechanical force.
- Extremely high precision with tolerances of a few microns
- Ability to cut complex shapes and intricate designs
- Minimal tool wear since the wire doesn’t physically touch the material
- Suitable for hard metals like titanium, carbide, and hardened steel
- Reduced waste and higher efficiency compared to traditional machining
These machines can cut any electrically conductive material, including:
- Hardened steel
- Titanium
- Tungsten carbide
- Aluminum
- Copper alloys
- Exotic metals used in aerospace and medical applications
Berlin Machineries offers advanced CNC wire cut EDM machines designed for precision, efficiency, and durability. With models like the FDK, FZT, and FQT series, they provide customized solutions for different industries. Backed by excellent after-sales support, their machines ensure long-term performance and cost-effectiveness.